Green Sky Adventures, Inc.    of North Central Florida
  Toll free 888 887-5625         or 352 475-5625    or Email  mail@greenskyadventures.com
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Custom Cables.
Most of our cables are manufactured for standard HKS or Rotax aircraft throttle and choke applications. However, there is quite a variety of ends, fittings, and adjusters that can be used in various combinations to create other custom cables for many special situations. A few examples are pictured below. Pricing on these "one-off" assemblies is based on parts and labor. With our standard mass produced cables, parts make up the majority of the price because repetition keeps labor to a minimum. The most costly portion of a custom cable is labor. By supplying good, detailed information on your old cable, labor can be minimized. Shop Rate is $60 per hour. One hour minimum for custom cables.
Making your own?
We are happy to supply the parts. When selecting ends, please be aware, the +/- on fitting dimensions can become frustrating. Dressing parts for best fit is common place. We currently offer cable in 049 and 064 diameters. These have proven compatible with the same fittings and housings. Use of the 049 results in higher clearance and lower friction. Conversely the 064 has lower clearance, and more friction, but more precise travel. Of course, 064 is stronger. Our personal preference is 049.
In-house manufacturing of special ends is very expensive
 
Below, is an example of a special cable for an antique snowmobile. Adjusters at the carb and oil injection ends as well as midway adjusters assure an ample range of adjustment for proper function.
If your custom cable requires  permanently installed, non-adjustable ends, we need detail measurements.
Here's the detail a client sent for his custom cable.

Custom Cruise Cable for Mazda
Cable Housing
Our 03315 Nylon Lined Housing has a nominal OD of .213. It accommodates up to .064 cable.
$1.44 per ft 
25ft $1.08 per ft
50ft $.86
Cable

03090  .049" 7 x 7 cable,
$.69 per ft 
25ft $.52 per ft
50ft $.41 per ft

03110  .064" 7 x 7

$.75 per ft 
25ft $.56 per ft
50ft $.45 per ft
Straight Adjusters
27266 6 mm x 1   $2.96 each
27286 8 mm x 1.25  $4.40 ea
Both are used with the straight Ferrule 202220 $.90 ea.

For Dust Boots, use
260370 for 6mm $3.56 ea
960550 for 8mm $4.05 ea
90 Degree Adjuster Assy for HKS
ASSY-29303 $15.96 ea
29520 Midway Adjuster 
Provides 1 inch of adjustment 
$7.76 ea

Uses 2 each
Straight Ferrule 20220 $.90 ea
Dust Boot        260370 $3.51 ea
Brass Barrel 
for Oil Injection use with solder ball or shank fittings below

25480 Barrel OD .312 X .380
$1.06 each
$.80 ea in 5 qnty
$.64 ea in 25 qnty

2362 Barrel  OD .250  X .370
$1.06 each
$.80  ea in 5 qnty
$.64 ea in 25 qnty

2365 Barrel  OD .250  X .250
$.85 each
$.64  ea in 5 qnty
$.51 ea in 25 qnty

Solder Ball
24162 Solder Ball
$.93 each
$.71 ea in 5 qnty
$.57 ea in 25 qnty
(ball and barrel is non precise fit rqrs dressing. Shank fitting is compatible with 25480 only)
Shank Fitting
26080 Shank Fitting
$.85 each
$.64  ea in 5 qnty
$.51 ea in 25 qnty
compatible w 25480 Shank Fitting
Carb/Junction BlockFitting
24762
$.77 each 
$.58 ea in 5 qnty
$.46 ea in 25 qnty
.116 OD .186 length works with .049 or 064 wire
20220 Straight Ferrule
.250 OD .220 ID .420 L
$.90 each

21710 Stepped Ferrule
.250 / .212 OD .220 ID .812 L
$.90 each

 
HKS Throttle Cables
$77.25 includes splitter assy to carburetors and single cable (up to 7 ft). Custom lengths on request. Does not include throttle control end or Junction block Mounting Bracket. Please specify top, or low mounted carburetors
Custom Mounting Bracket  
4130 steel. Secures junction block to engine
$7.00